A stud roll forming machine is a specialized industrial machine used to produce steel studs, which are essential components in drywall framing and lightweight construction projects. The machine operates by passing steel coils through a series of rollers that shape the material into a predefined stud profile. These machines are designed to create precise, uniform, and high-quality studs for various construction needs.
Machine Description
A stud roll forming machine is engineered for durability and efficiency. It is ideal for producing standard and custom-sized studs used in partition walls, ceilings, and other structural applications. The machine typically handles a variety of materials, including galvanized steel, aluminum, and high-strength steel, to cater to diverse industry needs.
Key features of the machine include:
- High Automation: Equipped with a PLC control system for seamless operation.
- Customizable Profiles: Can produce different sizes and shapes of studs to meet specific project requirements.
- Precision Engineering: Ensures dimensional accuracy and consistent quality.
- Durable Build: Designed for long-term performance under industrial workloads.
- User-Friendly Interface: Simplifies setup, operation, and maintenance.
Specifications of a Stud Roll Forming Machine
| Feature | Specification |
|---|---|
| Roller Material | High-grade steel (e.g., GCr15) with heat treatment for durability |
| Material Thickness | 0.5 mm to 1.5 mm (customizable as per requirements) |
| Profile Sizes | Standard stud sizes (e.g., 2x4, 2x6) and custom dimensions |
| Frame Type | Heavy-duty steel frame for stability and longevity |
| Cutting System | Hydraulic or servo-controlled cutting for precise length adjustments |
| Machine Speed | 20–50 meters per minute (varies by model) |
| Power Supply | 220V/380V, 50Hz/60Hz, 3-phase |
| Control System | PLC with touchscreen interface for programming and monitoring |
| Material Type | Galvanized steel, aluminum, stainless steel |
| Safety Features | Emergency stop, safety guards, and fault detection systems |
| Optional Add-ons | Punching system, uncoilers, stackers, coil handling systems |
Optional Add-ons
- Hydraulic Punching System: For creating holes or notches as required.
- Automatic Stacker: Streamlines the process of collecting finished studs.
- Remote PLC System: Allows remote operation and monitoring.
- Coil Car Tipper: Simplifies coil loading and handling.
Applications of Stud Roll Forming Machines
- Residential Construction: Creating lightweight framing systems for walls and ceilings.
- Commercial Buildings: Used in offices, shopping malls, and schools for partition walls.
- Industrial Projects: Produces high-strength studs for load-bearing structures.
Setup and Installation Process
- Unpacking and Placement: The machine is carefully placed on a level surface in the facility.
- Electrical Connection: The machine is connected to the specified power supply.
- Material Loading: Steel coils are loaded onto the uncoiler.
- Calibration: Rollers and cutting systems are adjusted to the required profile size.
- Trial Run: The machine undergoes a test run to ensure quality and performance.
- Production: Once parameters are set, production begins at full speed.
Maintenance Requirements
- Regular Lubrication: Ensure all moving parts are lubricated to prevent wear and tear.
- Roller Cleaning: Clean rollers regularly to avoid debris buildup and ensure smooth operation.
- System Checkups: Inspect the PLC, motors, and cutting systems for any faults.
- Blade Sharpening/Replacement: Keep the cutting blades sharp for precise operations.
- Safety Inspections: Regularly check all safety features to ensure operator safety.
Pricing
Stud roll forming machines in the USA are priced based on their features, automation levels, and production capacity. Entry-level machines may cost around $25,000–$40,000, while advanced models with additional features can go up to $100,000 or more.
Question and Answer Section
Q1: What material types are suitable for a stud roll forming machine?
A: The machine can handle galvanized steel, aluminum, stainless steel, and other lightweight metals.
Q2: Can the machine produce custom-sized studs?
A: Yes, most machines can be customized to produce a wide range of stud sizes and profiles.
Q3: What is the average production speed?
A: The production speed typically ranges from 20 to 50 meters per minute, depending on the machine model and material thickness.
Q4: Is training provided for machine operation?
A: Many manufacturers offer training sessions during installation to ensure operators are proficient.
Q5: How often does the machine need maintenance?
A: Regular maintenance, such as lubrication and roller cleaning, should be performed weekly. Comprehensive inspections should occur monthly.
Q6: Are there safety features included in the machine?
A: Yes, machines are equipped with safety guards, emergency stop buttons, and fault detection systems.
Q7: Can the machine integrate with existing production lines?
A: Yes, modern stud roll forming machines can be integrated into automated production lines for increased efficiency.
Stud Roll Forming Machine in the USA
- Condition
- New
- Listing ID
- 6795
- Supplier
- Roll Forming Machines United States
- Location
- United States
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