A Steel Beam Roll Forming Machine is a specialized industrial equipment designed to produce high-quality steel beams used in construction, infrastructure, and heavy-duty applications. These machines provide precise, consistent, and efficient manufacturing of beams, meeting diverse industry needs in the USA.
With advanced automation and customizable designs, steel beam roll forming machines cater to various profiles, material grades, and project requirements. Their ability to work with high-strength materials ensures durability and compliance with American construction standards.
Specifications of Steel Beam Roll Forming Machines
| Specification | Details |
|---|---|
| Material Input | Galvanized Steel, Stainless Steel, Carbon Steel, Aluminum |
| Material Thickness | 1.5mm – 10mm |
| Beam Types | H-beam, I-beam, U-beam, C-beam |
| Roller Materials | High-grade chromium steel with heat treatment for wear resistance |
| Machine Speed | 10–20 meters per minute (variable based on profile complexity) |
| Frame Structure | Heavy-duty welded steel frame |
| Hydraulic Cutting System | Integrated hydraulic cutting system with precise blade alignment |
| Punching System | Servo-controlled punching and notching for holes and slots |
| Control System | PLC (Programmable Logic Controller) with touchscreen interface |
| Power Supply | 220V/60Hz or 440V/60Hz (customizable for the USA market) |
| Machine Dimensions | Customizable based on production requirements |
| Weight | Approx. 20–30 tons (varies with configuration) |
| Safety Features | Safety guards, emergency stop buttons, and overload protection |
Full Machine Description
- Material Input and Feeding
The machine accommodates steel coils of various grades, widths, and thicknesses. A precision uncoiler feeds the material into the machine, ensuring smooth operation. - Roll Forming Process
Equipped with multiple hardened rollers, the machine shapes the steel into beam profiles with high accuracy. Advanced roll-forming stations guarantee consistency across large production volumes. - Punching and Notching
Integrated servo-driven punching and hydraulic notching systems allow for pre-designed holes and slots in the beams, essential for construction and assembly. - Cutting System
A hydraulic cutting system ensures precise cuts at the required lengths. The blades are engineered for long life and high performance. - Control and Automation
The PLC-based control system offers intuitive operation, enabling quick adjustments for profile changes. Automated features enhance production efficiency and reduce downtime. - Optional Features
- Stackers: Automated stacking systems for organized beam collection.
- Remote PLC Systems: Allow monitoring and troubleshooting from remote locations.
- Leveling Systems: Ensure flat and smooth beam surfaces for critical applications.
- Applications
Steel beams produced by these machines are used in:- Commercial and residential building structures
- Bridges and highways
- Industrial facilities
- Shipbuilding and aerospace industries
Questions and Answers
Q1: What are the benefits of using a Steel Beam Roll Forming Machine?
A: Steel beam roll forming machines offer:
- High production efficiency
- Consistent quality and precision
- Customizable profiles for diverse applications
- Reduced labor costs with automated operation
Q2: Can the machine handle multiple profiles?
A: Yes, these machines can be customized to produce H-beams, I-beams, U-beams, and C-beams with quick profile change capabilities.
Q3: What is the maintenance requirement for the machine?
A: Regular maintenance includes:
- Cleaning and lubricating rollers
- Inspecting and replacing worn-out parts
- Calibrating the PLC system
- Checking hydraulic fluid levels
Q4: Is the machine compliant with USA safety standards?
A: Yes, all machines are designed to meet OSHA and other regulatory standards in the USA, ensuring safe operation.
Q5: What power options are available?
A: The machine can be configured for 220V/60Hz or 440V/60Hz to align with the USA’s power grid.
Q6: How customizable is the machine?
A: The machine can be tailored to specific needs, including material types, profile dimensions, punching patterns, and speed requirements.
Q7: What industries benefit from steel beam roll forming machines in the USA?
A: Key industries include construction, automotive, aerospace, and energy sectors.
Steel Beam Roll Forming Machine in Iraq
- Condition
- New
- Listing ID
- 11581
- Supplier
- Roll Forming Machines Iraq
- Location
- Iraq
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