Purlin roll forming machines are essential equipment for the steel construction industry, particularly in creating structural supports like Z, C, and U-shaped purlins. These machines streamline the production of high-strength, lightweight steel purlins used in roofing, wall support, and building frames. Below is a full breakdown of their features, specifications, uses, and frequently asked questions (FAQs).
1. Machine Description
A Purlin Roll Forming Machine is a specialized piece of equipment designed to manufacture steel purlins through a cold-forming process. The machine takes in steel coils and processes them into desired purlin shapes with precise dimensions. It is widely used in industries like construction, agriculture, and warehouse infrastructure.
The machine features interchangeable rollers for producing various purlin profiles such as Z, C, and U. Advanced PLC systems allow customization of length, punching holes, and profile type. Automation and high-speed performance ensure maximum productivity and reduced waste.
2. Machine Specifications
Here are the typical specifications for a Purlin Roll Forming Machine available in the UK:
| Feature | Specification |
|---|---|
| Material Thickness | 1.2mm – 3.0mm (customizable) |
| Material Width | 80mm – 300mm |
| Material Type | Galvanized steel, stainless steel, carbon steel |
| Roller Material | High-grade GCr15 steel with chrome plating |
| Cutting System | Hydraulic cutting system with servo motor control |
| Frame Structure | Heavy-duty steel frame with precision welding |
| Machine Speed | 15–20 meters per minute |
| Punching System | Hydraulic or mechanical punching |
| Control System | PLC with touchscreen interface |
| Motor Power | 7.5KW to 15KW |
| Voltage | 380V, 50Hz (customizable for the UK market) |
| Profile Options | C, Z, U, and interchangeable profiles |
| Dimensions | 7,000mm x 1,500mm x 1,200mm (varies by model) |
| Weight | Approx. 6,000–8,000 kg |
| Optional Extras | Coil car, uncoiler, recoiler, stacker, leveling system |
3. Applications
Purlin roll forming machines are used in the following applications:
- Construction: Steel purlins for roofs and walls in residential, commercial, and industrial buildings.
- Warehousing: Purlins for warehouse structures and shelving systems.
- Agricultural Structures: Support frames for barns and greenhouses.
- Prefabricated Buildings: Structural frames for modular buildings.
4. Benefits of Purlin Roll Forming Machines
- High Efficiency: Produces up to 20 meters of purlins per minute.
- Versatility: One machine can produce multiple profiles with minor adjustments.
- Cost Savings: Reduces raw material waste.
- Automation: Minimal human intervention, leading to consistent product quality.
- Durability: Designed to withstand prolonged use in industrial settings.
5. Frequently Asked Questions (FAQs)
Q1. What profiles can a Purlin Roll Forming Machine produce?
A standard purlin roll forming machine can produce C, Z, and U-shaped profiles. Advanced machines come with interchangeable rollers for flexibility.
Q2. How do I determine the right machine size for my business?
Consider the range of material thickness, width, and profiles you intend to produce. Evaluate production volume requirements and available space in your facility.
Q3. What power supply is required for these machines in the UK?
Machines are typically configured for 380V, 50Hz, which aligns with UK industrial power standards. However, voltage customization is possible based on requirements.
Q4. Is it possible to add punching holes in purlins?
Yes, hydraulic or mechanical punching systems integrated into the machine can create precise holes for connections and fittings.
Q5. What maintenance is required for Purlin Roll Forming Machines?
Routine maintenance includes:
- Lubricating moving parts.
- Checking and aligning rollers.
- Inspecting the cutting system for sharpness.
- Cleaning and checking the PLC system.
Q6. Can this machine handle custom profiles?
Yes, most advanced machines can be adjusted to handle custom profile dimensions and designs.
Q7. What is the price range for a Purlin Roll Forming Machine in the UK?
The price varies depending on the machine's features, automation level, and capacity, ranging from £40,000 to £100,000.
Q8. How is the machine installed?
Installation is typically carried out by trained technicians provided by the manufacturer. They also provide operator training to ensure smooth operation.
Purlin Roll Forming Machine UK
- Condition
- New
- Listing ID
- 6058
- Supplier
- Roll Forming Machines United Kingdom
- Location
- United Kingdom
Request a Quote
To express an interest in this machine please submit the form below.
Not Sure What Machine You Need?
Select Your Profile, We'll Match It
Choose your desired profile drawing, and let Machine Matcher connect you with the best roll forming machine tailored to your needs.