PBR (Purlin Bearing Rib) metal roof panels are highly popular in the construction industry for their durability, weather resistance, and aesthetic appeal. A PBR metal roof panel roll forming machine is designed to produce these panels with high precision and efficiency, catering to the growing demand in the USA for both commercial and residential roofing applications.
Machine Description
The PBR Metal Roof Panel Roll Forming Machine is an advanced, high-speed manufacturing unit that converts metal coils into perfectly shaped PBR panels. Equipped with state-of-the-art technology, the machine ensures uniformity, accuracy, and smooth operation.
Key features include:
- Precision Rollers: Hardened rollers ensure accurate panel profiling and long service life.
- Hydraulic Cutting System: Guarantees clean and precise cuts at desired lengths.
- Automatic PLC Control System: Enhances operational efficiency with programmable settings.
- Durable Frame: Heavy-duty steel frame minimizes vibrations for consistent performance.
- High Speed: Capable of producing panels at speeds up to 20-40m/min, depending on the material and configuration.
Specifications
| Specification | Details |
|---|---|
| Material Thickness | 0.4mm to 0.8mm |
| Material Type | Galvanized steel, aluminum, or coated steel |
| Machine Speed | Up to 40m/min |
| Roller Material | GCr15 steel with heat treatment |
| Frame Structure | Welded steel, stress-relieved |
| Number of Stations | 18-24 stations (varies with panel design) |
| Cutting System | Hydraulic post-cutting, mold steel blades |
| Control System | Siemens PLC with touchscreen interface |
| Power Requirement | 380V, 50Hz, 3-phase (adjustable for US standards) |
| Main Motor Power | 7.5 kW |
| Hydraulic Station Power | 5.5 kW |
| Panel Width | Customizable, typically 36-inch coverage |
| Optional Features | Decoilers, stackers, remote control, etc. |
Why Choose PBR Roll Forming Machines?
- Efficiency: High-speed operation reduces production time.
- Precision: Advanced controls ensure consistent panel dimensions.
- Durability: Heavy-duty materials extend machine life.
- Versatility: Customizable profiles for different roofing designs.
Common Applications in the USA
- Commercial Buildings: Warehouses, shopping centers, and factories.
- Residential Homes: Durable and stylish roofing solutions.
- Agricultural Structures: Barns and storage units for extreme weather resistance.
Extras and Add-Ons
- Decoilers: Manual or hydraulic decoilers for smoother coil handling.
- Stacking Systems: Automatic stackers for organized panel output.
- Remote PLC Control: Enables remote monitoring and adjustments.
- Embossing Rollers: Adds textures or patterns to panels.
Question and Answer Section
Q1: What is the production speed of the machine?
A: The production speed can reach up to 40m/min, depending on the material and profile design.
Q2: Can the machine handle aluminum coils?
A: Yes, the machine can handle various materials, including aluminum, galvanized steel, and coated steel.
Q3: What is the standard power supply required?
A: The machine typically requires a 380V, 50Hz, 3-phase power supply, but this can be adjusted for US electrical standards.
Q4: Are there any optional features available?
A: Yes, optional features include hydraulic decoilers, stackers, and remote PLC systems.
Q5: What is the typical maintenance schedule?
A: Routine maintenance includes regular lubrication, checking alignment, and inspecting electrical systems. Detailed maintenance guidelines are provided with the machine.
Q6: How customizable is the profile width?
A: The machine is highly customizable, with the ability to adjust panel widths to meet specific requirements.
Q7: Is it suitable for high-volume production?
A: Absolutely. The machine is designed for industrial-scale production with minimal downtime.
This PBR Metal Roof Panel Roll Forming Machine offers a cost-effective and reliable solution for roofing manufacturers across the USA, ensuring compliance with industry standards and high-quality output. Whether you are a startup or an established manufacturer, this machine is a valuable addition to your production line.
PBR Metal Roof Panel Roll Forming Machine USA
- Condition
- New
- Listing ID
- 9330
- Supplier
- Roll Forming Machines United States
- Location
- United States
Request a Quote
To express an interest in this machine please submit the form below.
Not Sure What Machine You Need?
Select Your Profile, We'll Match It
Choose your desired profile drawing, and let Machine Matcher connect you with the best roll forming machine tailored to your needs.