Metal decking is an essential component in the construction industry, particularly for commercial and industrial buildings. The Metal Decking Roll Forming Machine plays a crucial role in the efficient and high-speed production of steel deck panels, widely used in roofing and flooring applications.
Montreal, Canada, is a strategic location for the metal decking industry due to its growing infrastructure projects, commercial developments, and high demand for metal construction materials. This blog will cover everything about the Metal Decking Roll Forming Machine, including its features, specifications, and key considerations for buyers in Montreal.
Machine Description
A Metal Decking Roll Forming Machine is designed to produce structural metal deck panels that are commonly used in the construction of floors, roofs, and bridges. The machine operates by feeding steel coils through a series of precisely arranged roll forming stations, which progressively shape the steel into the required profile.
Once the profile is formed, a hydraulic shear cutting system trims the panel to the desired length. The machine operates with automated controls, ensuring precision, speed, and efficiency while reducing material waste.
Machine Specifications
| Specification | Details |
|---|---|
| Material Thickness | 18g - 24g |
| Machine Weight | 20 Ton |
| Machine Footprint | 85ft |
| Main Power | 480V - 3Ph - 60Hz |
| Motor Power | 32 HP |
| Drive System | Chain Drive / Gearbox |
| Number of Roll Forming Stations | 28 |
| Cutting Type | Hydraulic Shear |
| Safety Covers | Optional |
| Emergency Stops (E-Stops) | Yes |
Key Features of the Metal Decking Roll Forming Machine
1. Heavy-Duty Construction
- The 20-ton frame ensures durability and stability during high-speed production.
- Designed for continuous operation in demanding industrial settings.
2. High Precision Roll Forming Stations
- 28 roll forming stations for superior profile accuracy.
- Ensures uniform deck panel thickness and shape consistency.
3. Efficient Power & Drive System
- 32 HP motor delivers powerful performance.
- Chain drive and gearbox combination for smooth operation and durability.
4. Hydraulic Shear Cutting System
- Delivers clean, precise cuts without burrs.
- Reduces material wastage and improves efficiency.
5. Fully Automated Operation
- Integrated with PLC-based controls for seamless production.
- Can be programmed for various panel sizes and lengths.
6. Safety Features
- Equipped with emergency stop (E-Stop) buttons for operator safety.
- Optional safety covers available to enhance workplace safety.
7. Optimized for North American Standards
- Designed to operate at 480V - 3Ph - 60Hz, which is the standard power supply in Canada.
- Meets safety and production standards required in Montreal and other Canadian provinces.
Why Montreal, Canada is a Strategic Location for Metal Decking Machines?
1. Growing Construction Industry
Montreal is experiencing a construction boom, with major commercial, residential, and industrial projects requiring high-quality metal decking solutions.
2. High Demand for Structural Steel Components
As one of Canada’s largest metropolitan areas, Montreal has significant demand for steel decking in high-rise buildings, bridges, and industrial warehouses.
3. Access to Skilled Workforce & Suppliers
Montreal has a strong manufacturing sector with skilled labor, steel suppliers, and machine maintenance services, making it an ideal place for metal decking production.
4. Proximity to Transportation & Shipping
The city has major ports, railways, and road networks, making it easy to transport raw materials and deliver finished products across Canada and the U.S.
Question & Answer Section
Q1: What type of metal can this machine process?
This machine is designed for galvanized steel, cold-rolled steel, and stainless steel, within the 18g - 24g thickness range.
Q2: What is the production speed of this roll forming machine?
The production speed can vary, but most metal decking roll forming machines operate at a speed of 15 - 30 meters per minute, depending on the profile complexity and material type.
Q3: How does the hydraulic shear cutting system work?
The hydraulic shear system cuts the metal deck panels to the programmed length without creating burrs or distortion, ensuring clean and accurate edges.
Q4: Can this machine be customized for different profiles?
Yes! The machine can be customized to produce different deck profiles, including composite deck, roof deck, and form deck based on project requirements.
Q5: What are the power requirements for this machine in Canada?
This machine operates at 480V, 3-phase, 60Hz, which is standard in Canada. It is fully compatible with Montreal’s industrial power infrastructure.
Q6: What maintenance does this machine require?
- Regular lubrication of roll forming stations and chain drive.
- Inspection of hydraulic shear blades for sharpness and wear.
- Checking alignment of roll forming stations for precision shaping.
- Routine electrical and motor servicing for optimal performance.
Q7: Are spare parts and technical support available in Montreal?
Yes! There are multiple local suppliers and service providers in Montreal that offer spare parts, maintenance, and technical support for metal decking roll forming machines.
Q8: What safety features are included with this machine?
- Emergency stops (E-Stops) for immediate shutdown in case of issues.
- Optional safety covers to protect operators from moving parts.
- Warning signals & alarms to ensure safe operation.
Q9: Can this machine handle different deck widths and depths?
Yes! The machine can be adjusted to produce various deck panel sizes, depending on customer specifications and project needs.
Q10: Is it possible to finance or lease a metal decking roll forming machine in Canada?
Yes! Many financial institutions and equipment leasing companies in Canada offer financing options for roll forming machines, allowing businesses to spread the investment cost over time.
Conclusion
The Metal Decking Roll Forming Machine is a vital piece of equipment for Montreal’s construction and manufacturing industry. With its robust build, advanced automation, and high precision, this machine ensures efficient production of steel decking panels for a wide range of construction applications.
Montreal, Canada, is an ideal location for setting up metal deck manufacturing, thanks to its growing infrastructure projects, strong steel supply chain, and access to skilled labor.
If you're considering investing in a Metal Decking Roll Forming Machine, make sure to evaluate its specifications, power requirements, and safety features to ensure it meets your production goals and local industry standards.
Metal Decking Roll Forming Machine Montreal Canada
- Condition
- New
- Listing ID
- 5081
- Supplier
- Roll Forming Machines Canada
- Location
- Canada
Request a Quote
To express an interest in this machine please submit the form below.
Not Sure What Machine You Need?
Select Your Profile, We'll Match It
Choose your desired profile drawing, and let Machine Matcher connect you with the best roll forming machine tailored to your needs.