Corrugated roll forming machines are vital equipment for producing corrugated metal sheets commonly used in roofing, siding, and decorative cladding applications. These machines convert metal coils into corrugated profiles with precision, offering uniformity, high production speeds, and minimal material waste. They are a staple in the UK construction and manufacturing sectors due to their reliability and versatility.
Machine Description
A corrugated roll forming machine is a fully automated system designed to produce corrugated profiles from materials such as galvanized steel, aluminum, and pre-painted steel. These machines incorporate advanced technology, including PLC control systems and hydraulic cutters, to ensure high-quality and consistent output.
Key Features of Corrugated Roll Forming Machines
- Automation: Fully automated for efficient production.
- Versatility: Can process various materials like galvanized steel, aluminum, and pre-painted steel.
- Customizability: Adjustable rollers for different profile sizes.
- Precision Cutting: Hydraulic cutters ensure precise cuts without deforming the profile.
- Durability: Heavy-duty construction for long-term use.
- Safety: Equipped with safety guards and emergency stop features.
Specifications
| Parameter | Details |
|---|---|
| Material Thickness | 0.2mm to 1.2mm |
| Material Width | 1000mm to 1250mm |
| Machine Speed | 10-15m/min (higher speeds available as an option) |
| Roller Material | High-grade steel with chrome plating |
| Number of Stations | 18-22 stations (varies by design) |
| Cutting System | Hydraulic cutting with heat-treated blades |
| Control System | PLC with touchscreen interface (brands like Siemens or Mitsubishi) |
| Motor Power | 5.5kW to 15kW (depends on machine size and capacity) |
| Power Supply | 380V, 50Hz (customized options available for UK standards) |
| Profile Type | Corrugated profiles with standard and custom wave heights |
| Coil Weight Capacity | Up to 5 tons |
| Machine Dimensions | Approximately 8000mm x 1500mm x 1300mm |
| Optional Extras | Uncoiler, recoiler, stacker, remote PLC system, embossing rollers |
Applications in the UK
- Roofing: Durable and weather-resistant roofing sheets.
- Cladding: Aesthetic and protective siding for industrial and residential buildings.
- Decorative Elements: Used in architectural and design applications.
- Agricultural Buildings: Ideal for barns and storage facilities.
Question and Answer Section
Q1. What materials can a corrugated roll forming machine process?
A: These machines can process a range of materials, including galvanized steel, aluminum, pre-painted steel, and zinc-coated sheets.
Q2. How customizable are the profiles produced?
A: Profiles can be highly customized to meet specific requirements, including wave height, material thickness, and sheet width.
Q3. What safety features are included in these machines?
A: Safety features include emergency stop buttons, safety guards, and automatic shutdown in case of system overload.
Q4. How long does it take to set up a corrugated roll forming machine?
A: Setup typically takes a few hours, including calibration and testing. A professional technician can assist for optimal results.
Q5. What maintenance is required?
A: Regular maintenance includes lubrication of rollers, checking electrical connections, and inspecting the hydraulic system. Detailed maintenance schedules are provided by manufacturers.
Q6. Is it suitable for small-scale production?
A: Yes, there are compact models available that are ideal for small-scale or bespoke production needs.
Q7. Can this machine operate in the UK’s standard power supply?
A: Yes, machines can be configured to operate on the UK’s standard 380V, 50Hz power supply.
Corrugated Roll Forming Machine UK
- Condition
- New
- Listing ID
- 6073
- Supplier
- Roll Forming Machines United Kingdom
- Location
- United Kingdom
Request a Quote
To express an interest in this machine please submit the form below.
Not Sure What Machine You Need?
Select Your Profile, We'll Match It
Choose your desired profile drawing, and let Machine Matcher connect you with the best roll forming machine tailored to your needs.