Concrete steel decking is an essential component in modern construction, providing superior structural integrity for buildings, bridges, and commercial projects. The Concrete Steel Decking Roll Forming Machine is a specialized piece of equipment designed to produce high-strength steel decking panels efficiently and precisely. This blog explores the machine's specifications, features, and applications, with a focus on its relevance in the USA.

Machine Description

The Concrete Steel Decking Roll Forming Machine is engineered for high-volume production of steel deck panels, which are used as structural support for concrete slabs in commercial, industrial, and residential projects. Designed to meet USA industry standards, this machine offers high efficiency, precision cutting, and robust performance for large-scale manufacturing needs.

This fully automated machine integrates advanced hydraulic, PLC control, and safety features to ensure smooth operation. Its 28 roll forming stations provide high precision in shaping steel sheets into decking profiles, while its hydraulic shear cutting system ensures clean and accurate cuts.

Machine Specifications

• Material Thickness: 18g - 24g (1.2mm - 0.6mm)
• Machine Weight: 20 tons
• Machine Footprint: 85 ft (Length)
• Main Power Supply: 480V - 3 Phase - 60Hz (USA Standard)
• Motor Power: 32 HP
• Gearbox: Chain Drive / Gearbox
• Roll Forming Stations: 28
• Cutting Type: Hydraulic Shear
• Safety Covers: Included for operator protection

Key Features

1. High Production Efficiency

The machine is fully automated, reducing labor costs and increasing production speed. It can produce a large number of steel deck sheets per hour, making it ideal for commercial and industrial projects.

2. Heavy-Duty Construction

Built to withstand heavy-duty operations, the 20-ton machine features high-quality rollers, chains, and gearboxes for long-term durability.

3. Precision Forming and Cutting

With 28 roll forming stations, the machine ensures precise shaping of steel decks while the hydraulic shear system delivers clean cuts with minimal burrs.

4. Compliance with USA Standards

The machine operates on 480V, 3-phase, 60Hz power, which is standard in the USA, ensuring compatibility with existing industrial power systems.

5. Safety Features

Equipped with protective covers and emergency stop functions, the machine ensures maximum safety for operators.

6. Versatile Decking Profiles

It can manufacture various decking profiles used in composite floor systems, bridge decks, and multi-story buildings.

Applications of Concrete Steel Decking

• Commercial Buildings – Skyscrapers, shopping malls, and office buildings
• Industrial Facilities – Warehouses, factories, and storage facilities
• Bridges and Infrastructure – Highway and railway bridges
• Multi-Story Parking Garages – Strong support for concrete slabs
• Residential Construction – High-rise apartments and condominiums

Question and Answer Section

Q1: What is the main function of a Concrete Steel Decking Roll Forming Machine?

A: The machine is designed to manufacture steel deck panels used as structural support for concrete slabs in commercial, industrial, and residential construction.

Q2: What material thickness can this machine handle?

A: This machine can process 18-gauge to 24-gauge steel (1.2mm - 0.6mm), suitable for high-strength decking applications.

Q3: How much space is required for installation?

A: The machine has an 85 ft footprint, so it requires sufficient space for operation, material feeding, and product output.

Q4: Is the machine compatible with USA electrical standards?

A: Yes, it operates on 480V, 3-phase, 60Hz, which is standard for industrial machines in the USA.

Q5: What type of cutting system does this machine use?

A: The machine uses a hydraulic shear cutting system, which provides clean and precise cuts with minimal waste.

Q6: What safety features are included?

A: The machine is equipped with safety covers, emergency stop functions, and protective guards to ensure operator safety.

Q7: What industries use this machine?

A: It is widely used in commercial construction, bridge building, industrial projects, and multi-story building applications.

Q8: What is the difference between Chain Drive and Gearbox systems?

A:

• Chain Drive: More affordable and suitable for moderate workloads.
• Gearbox Drive: Provides higher torque and durability, making it ideal for heavy-duty production.

Q9: What is the maintenance requirement for this machine?

A: Regular maintenance includes:

• Lubrication of moving parts
• Inspection of hydraulic and electrical components
• Cleaning of rollers to prevent debris buildup
• Checking alignment of the roll forming stations

Q10: Can the machine produce different deck profiles?

A: Yes, the machine can be customized to manufacture various decking profiles based on project specifications.

Conclusion

The Concrete Steel Decking Roll Forming Machine is a powerful and efficient solution for the USA construction industry, providing high-quality steel deck panels for a variety of applications. With its robust design, precision forming, and compliance with USA standards, this machine is an ideal investment for companies engaged in steel deck manufacturing.

Concrete Steel Decking Roll Forming Machine USA

Condition

New

Listing ID

5230

Supplier

Roll Forming Machines United States

Location

United States

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