The C Purlin Roll Forming Machine is a specialized piece of industrial equipment designed to produce high-quality C-shaped metal purlins used in the construction of roofs and walls in steel-framed buildings. These machines are integral to the production process for lightweight, durable, and cost-effective purlins, which are commonly used in warehouses, factories, workshops, and residential construction.
This roll forming machine is engineered to handle a wide range of materials, including galvanized steel, aluminum, and high-tensile steel, with customizable sizes and thicknesses. The machine's advanced control systems and precision-engineered components ensure efficient, accurate, and consistent production.
Key Features
- Fully Automatic Operation: Equipped with a PLC system for automated control, reducing manual intervention and increasing productivity.
- Customizable Profile Sizes: Can produce a variety of C purlin sizes with adjustable width, height, and lip dimensions.
- Material Compatibility: Handles different materials like galvanized steel, stainless steel, and aluminum with thicknesses ranging from 1.5mm to 3.5mm.
- High-Speed Production: Capable of producing up to 15-30 meters per minute, depending on the profile and material specifications.
- Hydraulic Cutting System: Ensures precise cutting without burrs or deformation, even for high-tensile materials.
- Durable Construction: Built with heavy-duty steel frames and high-grade rollers to ensure long-term reliability.
Specifications
| Category | Specification |
|---|---|
| Material Thickness | 1.5mm to 3.5mm |
| Material Width | 100mm to 400mm |
| Material Type | Galvanized steel, aluminum, stainless steel |
| Forming Speed | 15-30 meters per minute |
| Roller Material | High-grade Cr12 steel with heat treatment |
| Frame Size | Heavy-duty 400mm H-beam construction |
| Power Supply | 380V/50Hz (customizable for different countries) |
| Cutting System | Hydraulic cutting with servo motor control |
| Control System | PLC with touch-screen interface |
| Motor Power | Main motor: 7.5kW; Hydraulic motor: 5.5kW |
| Safety Features | Emergency stop, safety guards, and enclosures |
| Dimensions | Approx. 8m x 1.5m x 1.2m |
| Weight | Approx. 5 tons |
Optional Features
- Quick Change System: For fast size adjustments without stopping production.
- Automatic Stacking System: Streamlines packaging and stacking of finished purlins.
- Remote Monitoring: PLC system integration for remote diagnostics and monitoring.
- Embossing Unit: Adds patterns or branding to the purlins during production.
Setup and Installation
- Foundation Preparation: Ensure the machine is installed on a stable, vibration-free surface.
- Electrical Connection: Match the machine's power requirements with the local power supply.
- Calibration: Adjust rollers and cutting blades to desired purlin dimensions.
- Test Run: Conduct a dry run to verify settings and ensure smooth operation.
Maintenance
- Regularly clean and lubricate the rollers and cutting blades.
- Inspect the hydraulic system for leaks and ensure fluid levels are adequate.
- Check all bolts, nuts, and fasteners for tightness.
- Update PLC software as needed to ensure optimal performance.
Question and Answer Section
Q1: What is the production capacity of a C Purlin Roll Forming Machine?
A1: The machine typically produces 15-30 meters per minute, depending on material thickness and profile dimensions.
Q2: Can this machine produce different sizes of C purlins?
A2: Yes, the machine is designed to produce multiple sizes with adjustable settings for width, height, and lip dimensions.
Q3: What materials can the machine process?
A3: It can process galvanized steel, aluminum, and stainless steel, with thicknesses ranging from 1.5mm to 3.5mm.
Q4: How is the machine controlled?
A4: The machine features a PLC control system with a user-friendly touch-screen interface for precise adjustments and automation.
Q5: What safety features are included?
A5: The machine is equipped with emergency stop buttons, safety guards, and enclosures to protect operators.
Q6: Can the machine be customized for different power supplies?
A6: Yes, the power system can be customized to meet the requirements of different countries.
Q7: How long does it take to set up and install the machine?
A7: Installation and setup typically take 2-3 days, depending on the site conditions and availability of skilled technicians.
Q8: What are the common industries that use C purlins?
A8: C purlins are widely used in construction industries for building roofs, walls, and frameworks in warehouses, factories, and residential buildings.
Q9: How often should the machine be maintained?
A9: Routine maintenance should be performed every 100 hours of operation, and a comprehensive check should be done every 6 months.
Q10: What additional equipment might be needed?
A10: Optional equipment such as uncoilers, stacking systems, and embossing units can enhance productivity and functionality.
C Purlin Roll Forming Machine Philippines
- Condition
- New
- Listing ID
- 7592
- Supplier
- Roll Forming Machines Philippines
- Location
- Philippines
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